Air Monitoring

DID YOU KNOW...

In line with FOX IV’s dedication to sustainability, the compressed air consumption for all FOX IV equipment is documented on the specification sheet during final testing before the equipment is shipped. Customers can utilize this consumption data (SCFM) to optimize air settings during installation to align with equipment demand. Additionally, this information can be used with an air monitoring system within their facility to identify operational issues such as air leaks and clogs, as well as for predictive maintenance purposes

Why Monitor Air Consumption?

Monitoring air consumption is important for several reasons, including the cost of factory air, energy reduction, detecting unusual spikes or lulls in operation, reducing the carbon footprint, and identifying issues within the air system such as high or low air pressure. By keeping track of air usage, companies can accurately measure and manage their operational costs, since compressed air is often one of the most expensive utilities in industrial settings. Energy reduction is another critical factor, as optimized air consumption leads to lower energy usage and consequently reduces operational expenses. Detecting unusual spikes or lulls in air consumption can help identify leaks, equipment malfunctions, or other inefficiencies that may otherwise go unnoticed, allowing for timely maintenance and repair. Reducing the carbon footprint is also a major concern, as efficient air consumption directly correlates with lower energy consumption and decreased greenhouse gas emissions. Additionally, monitoring allows for the identification of issues like inconsistent air pressure, which can affect the performance and longevity of pneumatic tools and machinery, ensuring that the air system operates smoothly and effectively.

Why Monitor Air Quality?

Contaminants and moisture can cause reduced air flow and premature wear of components. It is important to identify any issues within the air system, such as air dryer capacity problems.
Monitoring factory air quality in a manufacturing setting is crucial for several reasons:

• Protection of Equipment: Contaminated air with particles, oil, or moisture can damage machinery, leading to costly repairs and downtime. Regular monitoring ensures that the air quality remains within acceptable limits, preventing these contaminants from causing harm.
• Product Quality: Poor air quality can affect the manufacturing process and compromise product quality. For example, in food and beverage production, pharmaceutical manufacturing, or electronics assembly, the presence of contaminants can render products unsafe or defective.
• Energy Efficiency: Efficient air systems reduce energy consumption and operational costs. By ensuring that air dryers and other components function correctly, companies can maintain optimal performance and energy efficiency.
• Preventing Downtime: Identifying potential air system issues early through continuous monitoring allows for timely maintenance and intervention, reducing unplanned downtime and maintaining production schedules.

By prioritizing air quality monitoring, manufacturers can enhance equipment longevity, ensure high product standards, improve energy efficiency, and minimize production interruptions.

Reporting

Many air monitoring systems include displays that allow users to quickly understand the air quality at the monitoring site. Data collected by the continuous recording function can be viewed on the unit display screen for troubleshooting purposes. Additionally, long-term data is stored in the monitoring unit and can be downloaded as needed to generate reports and graphical charts.

Continual monitoring and monitoring of multiple assets can be achieved by adding connectivity to the air monitors. Various communication options are available, including EtherNet/IP and IO-Link modules. By monitoring multiple devices and centrally managing them, users can compare data for energy consumption and identify consumption trends. This approach is also beneficial for identifying preventive maintenance issues.

HOW CAN FOX IV HELP WITH AIR MONITORING?

FOX IV offers the installation of an air monitoring system on individual FOX IV applicator systems or a system-wide air monitoring system. By integrating advanced air monitoring solutions, we ensure that our applicator systems operate efficiently and safely, providing you with peace of mind. Whether you are looking to enhance a single unit or implement a comprehensive monitoring network across your entire setup, FOX IV has the expertise and technology to meet your needs. Trust us to deliver reliable performance and superior service that supports your operational goals.

For more information, contact FOX IV Technologies.